From cd6679b1e9eb40a1c4531e4a8acfc754890cb0a9 Mon Sep 17 00:00:00 2001
From: "mr. m" <91018726+mr-cheffy@users.noreply.github.com>
Date: Thu, 23 Jul 2026 17:30:56 +0200
Subject: [PATCH] gh-14651: Start using compressed tars for release (gh-14689)

---
 .github/workflows/build.yml |  8 ++++++++
 build/windows/sign.ps1      | 26 ++++++++++++++++++++++----
 2 files changed, 30 insertions(+), 4 deletions(-)

diff --git a/.github/workflows/build.yml b/.github/workflows/build.yml
index 6977bfe8c..683a56d3f 100644
--- a/.github/workflows/build.yml
+++ b/.github/workflows/build.yml
@@ -505,6 +505,14 @@ jobs:
         run: |
           git clone https://github.com/zen-browser/windows-binaries.git .github/workflows/object --depth 1
 
+          for arch in x86_64 arm64; do
+            archive=".github/workflows/object/windows-x64-signed-$arch.tar.gz"
+            dest=".github/workflows/object/windows-x64-signed-$arch"
+            echo "Expanding $archive"
+            mkdir -p "$dest"
+            tar -xvf "$archive" -C "$dest"
+          done
+
       - name: Sign MAR files
         env:
           SIGNMAR: ${{ github.workspace }}/linux-bin-x86_64/signmar
diff --git a/build/windows/sign.ps1 b/build/windows/sign.ps1
index b9301141c..d01209fe8 100644
--- a/build/windows/sign.ps1
+++ b/build/windows/sign.ps1
@@ -170,14 +170,16 @@ function SignAndPackage($name) {
     echo "Packaging $name"
     npm run package -- --verbose
 
-    # In the release script, we do the following:
+    # We assemble the signed bundle as a plain folder here (with no top-level
+    # directory inside it) and compress it into windows-x64-signed-$name.tar.gz
+    # at the end of the script, once every .exe has been signed. The release
+    # workflow expands it back with:
     #  tar -xvf .github/workflows/object/windows-x64-signed-x86_64.tar.gz -C windows-x64-signed-x86_64
-    # We need to create a tar with the same structure and no top-level directory
-    # Inside, we need:
+    # Inside the bundle we need:
     #  - update_manifest/*
     #  - windows.mar
     #  - zen.installer.exe
-    echo "Creating tar for $name"
+    echo "Preparing signed bundle for $name"
     rm .\windsign-temp\windows-x64-signed-$name -Recurse -ErrorAction SilentlyContinue
     mkdir windsign-temp\windows-x64-signed-$name
 
@@ -214,6 +216,22 @@ SignAndPackage x86_64
 $files = Get-ChildItem .\windsign-temp\windows-binaries -Recurse -Include *.exe
 signtool.exe sign /n "$SignIdentity" /t http://time.certum.pl/ /fd sha256 /v $files
 
+# Compress each signed bundle into a gzip tarball and drop the raw folder, so the
+# windows-binaries repo only ever stores the compressed archive. The tar is
+# created with `-C <dir> .` so it has no top-level directory and expands straight
+# into windows-x64-signed-$name/ in the release workflow.
+foreach ($name in @("x86_64", "arm64")) {
+    $signedDir = ".\windsign-temp\windows-binaries\windows-x64-signed-$name"
+    $archive = ".\windsign-temp\windows-binaries\windows-x64-signed-$name.tar.gz"
+    echo "Creating compressed tar for $name"
+    Remove-Item $archive -ErrorAction SilentlyContinue
+    tar -czvf $archive -C $signedDir .
+    if ($LASTEXITCODE -ne 0) {
+        throw "Failed to create tar archive for $name"
+    }
+    rmdir $signedDir -Recurse -ErrorAction SilentlyContinue
+}
+
 echo "All artifacts signed and packaged, ready for release!"
 echo "Commiting the changes to the repository"
 cd windsign-temp\windows-binaries